Insulation Processing
Insulation boards, composite panels and seamless spray-on insulation that arrive consistent and ready to install. Removing waste, rework and on-site delays. Professional insulation board cutting and foam glass insulation cutting.
Built for clean cuts, better yield and less waste
Insulation materials are easy to damage, awkward to handle and expensive to replace if something is off-spec. That is why we start with your end use, tolerances and installation requirements, then choose the best process for the material you are working with.
From there, the next steps depend on your end use and the processes selected.
Production flows through to palletised delivery, collated kits or preparation for downstream processes.
If you’re specifically looking for polystyrene insulation, you can read more about this here.
Materials we process
Expanded (EPS) and extruded (XPS) polystyrene for insulation, structural infills, and thermal applications in construction, modular building and refrigeration.
Rigid boards with high thermal efficiency, used in walls, floors, equipment housings, machinery and transportation for maximum insulation performance.
Fire-resistant and acoustic insulation for roofs, walls, HVAC products, ducting and industrial applications.
Polyurethane foam-insulation spraying provides an efficient and practical insulating option for seamless coverage over complex forms or non-standard geometries.
Foam-glass, phenolic board, calcium silicate and other materials, for challenging thermal, fire or acoustic requirements.
How we process your insulation
CNC wire-cutting for profiling and infills
When your insulation needs more than a straight cut, fast-wire cutting helps you achieve accurate profiles and tapers from block and slab materials. With our bespoke insulation board cutting, you get consistent results that fit first time, reducing waste and saving time on site.
How we process your insulation
CNC routing for features and cut-outs
For details like pockets, channels, rebates, access cut-outs or repeatable shapes, CNC routing gives you control and consistency. It is the difference between “near enough” and material that installs cleanly and efficiently.
How we process your insulation
CNC hot-wire cutting and milling
For rapid and repeatable production of profiled parts, hot-wire cutting is a great solution. When insulation components require more complex geometry, CNC milling allows for accurate controlled shaping.
How we process your insulation
Vertical panel saws
If you need fast, accurate sizing of boards and panels, vertical saw cutting gives you clean, repeatable results with minimal handling. It is ideal when you are working to standard sizes, tight deadlines, or both.
How we process your insulation
Foamed insulation coatings
Polyurethane foam-spraying provides a cost-effective and rapid way to add efficient insulation with excellent thermal properties. Adhering to many substrates it gives seamless joint-free coverage over flat, curved or complex surfaces.
Why choose
Perudo?
Our
Applications
Manufacturing for any industry
Our insulation and panel processing services, including insulation board cutting and foam glass insulation cutting, support a range of sectors, producing accurate components to meet thermal, acoustic and installation requirements.
Our manufacturing process
Think. Plan. Prototype. Develop. Deliver
We’ll become your manufacturing partners, advising you on design practicalities and supporting you every step of the way.
01
Think
Our discovery process helps us understand what you need and why you need it.
02
Plan
Here’s where we work out any issues, working with you to decide how we’ll bring your designs to life.
03
Prototype
If required, we’ll create a sample, allowing you to see the physical product before we go into production.
04
Develop
Production begins; we’ll keep you in the loop at all times.
05
Deliver
Feedback is incredibly important to us. Here, we work with you to iterate on future projects together.